TECHNICAL SUPPORT
    Alignment Procedures

    Texas Ranger TR-396F

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    PLL Alignment   -   Transmitter Alignment   -   Receiver Alignment


    Equipment required for Alignment procedure:
    • DC Power Supply ( 13.8 Vdc, 20A )
    • RF Wattmetter ( 25~60 MHz, 100W )
    • Digital voltmeter or Multimeter.
    • Automatic Modulation Meter.
    • Audio Signal Generator
    • Digital voltmeter or Multimeter.
    • Frequency Counter - 100 MHz
    • RF Signal Generator - 100 MHz
    • Automatic Distortion Meter
    • Oscilloscope (50 MHz), with X10 probe
    • SINAD Meter
    • 50 W dummy load


    To view proper test equipment setup for both the receiver and transmitter portion of the alignment procedures, please see this drawing -  Test Setup. After viewing, press "back" to return to this page.

    To view Main PCB Adjustment Location of adjustment points, please see this drawing -  TR-396F Main PCB. After viewing, press "back" to return to this page.



    The following steps are required to re-align the TR-396F.
    Caution:   Alignment should only be attempted by personnel trained in RF product testing and alignment.

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    PLL Synthesizer Alignment:

    1. VCO Voltage:
    Disconnect the "short PCB" from TP7, TP8, and TP9. Set radio to CH 1 AM RX mode, set the Clarifier setting to 12 o'clock, connect a voltmeter to TP2.
    Adjust L14 for 2.5 Vdc ± 0.1.
    Connect ocilloscope to TP3
    Adjust L15 for maximum output.
    Set radio to CH 1 AM RX mode, connect frequency counter to Pin 7 of IC3.
    Adjust VC1 to 10.2400 MHz ± 20Hz.

    2. AM Frequency:
    Set radio to CH 1 AM RX mode, connect frequency counter to TP3.
    Adjust L20 to 16.27000 MHz ± 20Hz.

    3. TX Frequency:
    Set radio to CH 1 AM TX mode, connect frequency counter to TP3.
    Adjust VR7 to 17.5500 MHz ± 20Hz.

    4. AM OSC:
    Set radio CH 1 AM TX mode, connect frequency counter to TP5.
    Adjust L23 to 10.69500 MHz ± 20Hz.

    This completes the PLL alignment procedure.



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    Transmitter Alignment:

    1. AM TX Power:
    Connect short "PCB " to TP7, TP8 and TP9, set radio to CH 19 AM TX mode, no modulation.
    Adjust VR14 for 3.8W.

    2. AM Modulation:
    Set radio to CH 19 AM TX mode, audio signal 30 mV, 1 KHz to microphone.
    Adjust VR16 for 90%.


    This completes the Transmitter stage of the alignment procedure.



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    Receiver Alignment:

    1. AM Sensitivity:
    Set radio to CH 19 AM RX mode, clarifier setting at 12 o'clock, RF gain fully clockwise, SQ at minimum, VOL control at 2 o'clock, connect RF SG to antenna jack, ( Frequency 27.185 MHz, Mod 30% )
    Adjust L2, 3, 5, 6, 7, 8, 9, 10 for Audio Output > 2V S/N 10db.
    Set radio to CH 40 AM RX mode, RF SG setting to 27.405 MHZ.
    Adjust L2, 3, 5, 6, 7, 8, 9, 10 for Audio Output > 2V S/N 10db.
    Set radio to CH 1 AM RX mode, RF SG setting to 28.245 MHZ.
    Adjust L2, 3, 5, 6, 7, 8, 9, 10 for Audio Output > 2V S/N 10db.

    2. NB Adjust:
    Set radio to CH 19 AM RX mode, RF SG setting 27.205 MHz 100 µV, mod 30%, NB-ANL/OFF switch to NB/ANL position, connect voltmeter to TP1.
    Adjust L1 for DC Voltage to max ( > 2.0V ).

    3. AM Squelch:
    Set radio to CH 19 AM RX mode, SQ control fully clockwise, RF SG setting 1 mV, mod 30%
    Adjust VR4 very slowly until squelch just opens.

    4. AM S/RF Meter:
    Set radio to CH 19 AM RX mode, meter switch to S/RF position, RF SG setting 27.185 MHz 100 µV, mod 30%.
    Adjust VR1 so that meter needle goes to S9 on the S scale.


    This completes the Receiver stage of the alignment procedure.


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